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OPERATION WORKFLOW

1. Quarry Operation and Preparation of Feed Materials

1.1

Blasting of limestone quarry.

1.2

Boulders broken down by hydraulic breaker and then transferred to adjacent crushing plant for sizing into 6"x 9" limestone blocks.

1.3

Boulders broken down by hydraulic breaker and then transferred to adjacent crushing plant for sizing into 6"x 9" limestone blocks.

1.4

6"x 9" limestone blocks transferred to another crushing plant for washing and chipping into 40-60mm limestone chips.

2. Production of Uncoated and Coated Calcium Carbonate Powder

2.1

40-60mm limestone chips fed into conveyor for first stage of visual inspection and removal of unwanted materials/impurities.

2.2

40-60mm limestone chips fed into conveyor for second stage of visual inspection and removal of unwanted materials/impurities.

2.3

Hammer mill processes the 40-60mm limestone chips into aggregates of 97% below 10mm.

2.4

Aggregates fed into individual mills for grinding and classifying into uncoated/natural Calcium Carbonate powder of various grades.

3. Stearic Acid Coating Process Natural Calcium Carbonate Powder

3.1

Stearic acid is melted and filtered before going through atomization process.

Finished product: Stearic acid Coated Calcium Carbonate.

4. Production of Calcium Carbonate Dispersion

4.1

Mixing and deagglomeration of uncoated/natural Calcium Carbonate with dispersant and other chemical additives.

4.2

Visual inspection, removal of impurities and wet milling process.

4.3

Finished goods: Calcium Carbonate Dispersion.

5. Delivery to Domestic and Overseas Customers

5.1

Deliver to Domestic and Overseas Customers.